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Thông tin chi tiết về sản phẩm SINAMICS S120 built-in units > Booksize format > Active Line Modules in booksize format của SIEMENS

SINAMICS S120 built-in units Booksize format Active Line Modules in booksize format
Thông tin chi tiết về sản phẩm SINAMICS S120 built-in units > Booksize format > Active Line Modules in booksize format của SIEMENS

Technical specifications for Booksize format

 

General technical specifications

Unless explicitly specified otherwise, the following technical specifications are valid for all components of the SINAMICS S120 booksize drive system.
 

Note:

When engineering the complete SINAMICS S120 drive, the system data of the associated Control Units, supplementary system components, DC link components and Sensor Modules must be taken into consideration.

Electrical specifications

Line voltage

380 ... 480 V 3 AC ±10 % (-15 % <1 min)

Line system configurations

Grounded TN/TT systems and non-grounded IT systems

Line frequency

47 ... 63 Hz

Electronics power supply

24 V DC -15 %/+20 %1), safety extra low-voltage (PELV/SELV)

Short-circuit current rating (SCCR)

(Short Circuit Current Rating)
according to UL 508C (up to 600 V)

1.1 ... 447 kW: 65 kA

Electromagnetic compatibility

According to EN 61800‑3

Second environment, Category C2/C3

For further information, see section Configuration notes

Overvoltage category

According to IEC/EN 61800‑5‑1

III

Mechanical specifications

Degree of protection

 

  • According to EN 60529

IP20

  • According to UL 508C/UL 61800‑5‑1

Open type

Protection class

 

  • Line circuits with protective conductor connection according to IEC 61800‑5‑1

I

  • Electronic circuits

Safety extra low-voltage PELV/SELV

Ambient conditions

 

Storage

Transport

Operation

In product packaging

In transport packaging

 

Climatic environmental conditions

Class 1K4
acc. to EN 60721‑3‑1
-25 ... +55 °C (-13 ... +131 °F)

Class 2K4
acc. to EN 60721‑3‑2
-40 ... +70 °C (-40 ...+158 °F)

Class 3K3 3)
acc. to EN 60721‑3‑3
For operation without derating4): 0 ... +40 °C (32 ...104 °F)
For operation with derating: >40 ... +55 °C (>104 ... 131 °F)

Relative humidity 5 ... 95 %

Environmental class/harmful chemical substances

Class 1C2
acc. to EN 60721‑3‑1

Class 2C2
acc. to EN 60721‑3‑2

Class 3C2
acc. to EN 60721‑3‑3

Organic/biological influences

Class 1B1
acc. to EN 60721‑3‑1

Class 2B1
acc. to EN 60721‑3‑2

Class 3B1
acc. to EN 60721‑3‑3

Pollution degree 2)

acc. to IEC/EN 61800‑5‑1

2

Installation altitude

 

  • Up to 1000 m (3281 ft) above sea level

Without derating

  • From 1000 m (3281 ft) up to 2000 m (6562 ft) )above sea level observe the derating characteristics
  • Reduction of the output current by 10 % per 1000 m (3281 ft) or
  • Reduction of the ambient temperature by 5 K per 1000 m (3281 ft)
  • From 2000 m (6562 ft) up to 4000 m (13123 ft) above sea level observe the derating characteristics

 

  • Power components
  • Reduction of the output current by 10 % per 1000 m (3281 ft) or
  • Reduction of the ambient temperature by 5 K per 1000 m (3281 ft)

and additionally:

  • Operation on line supply systems with grounded neutral point, or
  • Operation with an isolating transformer with secondary grounded neutral point
  • Control Units
  • Reduction of the ambient temperature by 5 K per 1000 m (3281 ft)

Mechanical strength

 

Storage

Transport

Operation

In product packaging

In transport packaging

 

Vibratory load

Class 1M2
acc. to EN 60721‑3‑1

Class 2M3
acc. to EN 60721‑3‑2

Class 3M1
acc. to EN 60721‑3‑3
Test valuesacc. to EN 60068‑2‑6 :
10 oscillations per axis in the range: 10 ... 57 Hz constant deflection 0.075 mm
57 ... 150 Hz constant acceleration 9.81 m/s2(1 × g)

Shock load

Class 1M2
acc. to EN 60721‑3‑1

Class 2M3
acc. to EN 60721‑3‑2

Class 3M1
acc. to EN 60721‑3‑3
Test valuesacc. to EN 60068‑2‑27 :
3 shocks per axis in both directions
Peak acceleration 49 m/s2 (5 × g); duration 30 ms

Certificates

Declarations of conformity

CE (Low Voltage, EMC and M​achinery Directive)

Certificates of suitability

cULus

 

1) When using a motor holding brake, restricted voltage tolerances (24 V ±10 %) might need to be taken into account.
 

2) The components must be protected against conductive pollution, e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12. If conductive pollution can be excluded at the installation site, a lower degree of cabinet protection is permissible.
 

3) Better than 3K3 through increased ruggedness regarding the temperature range and humidity. Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permitted.

4) Also carefully observe the permissible temperatures for the Control Unit and operator panel.

 

Chi tiết về sản phẩm SINAMICS S120 built-in units > Booksize format > Active Line Modules in booksize format

 

Active Line Modules are self-commutated infeed/regenerative feedback units (with IGBTs in the infeed and regenerative feedback directions) that generate a controlled DC link voltage. This means that the connected Motor Modules are decoupled from the line voltage. Line voltage fluctuations within the permissible supply tolerances have no effect on the motor voltage. Active Line Modules are designed for connection to grounded star (TN, TT) and non-grounded symmetrical (IT) supply systems.
 

The DC link is pre-charged via integrated precharging resistors.

In order to operate an Active Line Module, an associated Active Interface Module is required.

 

Design

The Active Line Modules in booksize format feature the following connections and interfaces as standard:

- 1 power connection via screw-type terminals
- 1 connection for the 24 V DC electronics power supply via the 24 V terminal adapter included in the scope of supply
- 1 DC link connection via integrated DC link busbars
- 3 DRIVE‑CLiQ sockets
- 2 PE (protective earth) connections
- 1 temperature sensor input for KTY84‑130, Pt1000 or PTC (Pt1000 can be used from firmware V4.7 HF17)


The status of the Active Line Modules is indicated via two multi-color LEDs.


For the Active Line Module with a width of 100 mm (3.94 in), the shield of the power connection cable can be connected to the integrated shield connection plate by means of a shield connection terminal or hose clip, e.g. Weidmüller type KLBÜ CO 4. The shield connection terminal must not be used as a strain relief mechanism. Shield connection sets are available for the 150 mm (5.91 in), 200 mm (7.87 in) and 300 mm (11.81 in) wide Active Line Modules.


The signal cable shield can be connected to the Active Line Module by means of a shield connection clamp, e.g. Weidmüller type KLBÜ 3-8 SC.


The scope of supply of the Active Line Modules includes:

- DRIVE-CLiQ cable for connection to the adjacent Control Unit on the left for drive control, length 0.11 m (4.33 in)
- DRIVE‑CLiQ cable (length depends on Active Line Module width) for connection to the adjacent Motor Module, length = width of Active Line Module + 0.11 m (4.33 in)
- 2 blanking plugs for sealing unused DRIVE-CLiQ sockets
- Jumper for connecting the 24 V DC busbar to the adjacent Motor Module
- 24 V terminal adapter (X24)
- Connector X21 for digital inputs
- Fan insert for Active Line Modules of 80 kW (100 hp) and 120 kW (150 hp) (the voltage for the fan unit is supplied by the Active Line Module)
- 1 set of warning labels in 30 languages
 

Integration

The Active Line Module receives its control information via DRIVE‑CLiQ from:

- CU320‑2 Control Unit
- SINUMERIK 840D sl with  + NCU 710.3B PN
  + NCU 720.3B PN
  + NCU 730.3B PN

Numeric Control Extensions NX10.3/NX15.3
- SIMOTION D

Connection example of Active Line Module in booksize format
 

Technical specifications

 

Active Line Module in booksize format

6SL3130-7TE...

Line voltage

(up to 2000 m (6562 ft) above sea level)

380 ... 480 V 3 AC ±10 % (in operation -15 % <1 min)

Line frequency

47 ... 63 Hz

SCCR (short-circuit current rating)

65 kA in conjunction with the recommended Class J fuse, or circuit breaker according to UL489 / CSA 22.2 No. 5-02

see recommended line-side components

Line power factor

 

  • Active mode

 

  • Fundamental power factor (cos φ1)

1 (factory setting), can be altered by inputting a reactive current setpoint

  • Total (λ)

1 (factory setting)

  • Smart Mode

 

  • Fundamental power factor

>0.96

  • Overall

0.65 ... 0.9

Overvoltage category

to EN 60664‑1

Class III

DC link voltage Vd

In Active Mode, the DC link voltage is regulated and can be adjusted as a voltage decoupled from the line voltage.

In Smart Mode, the DC link voltage is kept in proportion to the line voltage at the mean rectified line voltage value.

Factory setting for DC link voltage:

380 ... 400 V 3 AC: 600 V (Active Mode)

400 ... 415 V 3 AC: 625 V (Active Mode)

416 ... 480 V 3 AC: 1.35 × line voltage (Smart Mode) 1)

Electronics power supply

24 V DC -15 %/+20 %

Radio interference suppression

 

  • Standard (Active Line Module + Active Interface Module)

Category C3 to EN 61800‑3 up to 350 m (1148 ft) total cable length

  • With line filter

Category C2 according to EN 61800-3 up to 350 m (1148 ft) total cable length 
Category C3 according to EN 61800‑3 from 350 m to 1000 m (1148 ... 3281 ft) total cable length

Type of cooling

Internal air cooling (power units with increased air cooling by built-in fan)

Permissible ambient and coolant temperature (air)

during operation for line-side components, Line Modules and Motor Modules

0 ... 40 °C (32 ... 104 °F) without derating,
> 40 ... 55 °C (104 ... 131 °F), see derating characteristics

Installation altitude

Up to 1000 m (3281 ft) above sea level without derating,
> 1000 ... 4000 m (3281 ... 13124 ft) above sea level, see derating characteristics

Declarations of conformity

CE (Low Voltage and EMC Directives)

Certificate of suitability

cULus

 

1) Active Mode can also be selected if the connected motors are suitable for > 650 V DC.

Line voltage 380 ... 480 V 3 AC

Active Line Module in booksize format

Internal air cooling

6SL3130-7TE21-6AA4

6SL3130-7TE23-6AA3

6SL3130-7TE25-5AA3

6SL3130-7TE28-0AA3

6SL3130-7TE31-2AA3

Infeed/regenerative feedback power

 

 

 

 

 

 

  • Rated power Prated

 

 

 

 

 

 

  • At 380 V 3 AC

kW

16

36

55

80

120

  • At 460 V 3 AC 5)

(hp)

(18)

(40)

(60)

(100)

(150)

  • For S6 duty PS6(40 %)

kW

21

47

71

106

145

  • Pmax

kW

35

70

91 (110 1))

131

175

DC link current

 

 

 

 

 

 

  • At 600 V DC

A

27

60

92

134

200

  • For S6 duty (40 %)

A

35

79

121

176

244

  • Maximum

A

59

117

152 (176 1))

218

292

Input current

 

 

 

 

 

 

  • Rated current
    at 380/400/480 V 3 AC

A

26/25/21

58/55/46

88/84/70

128/122/102

192/182/152

  • For S6 duty (40 %) at 400 V

A

32

71

108

161

220

  • At 400 V max.

A

54

107

139 (168 1))

200

267

Current requirement

24 V DC electronics power supply, max.

A

1.1

1.5

1.9

2

2.5

Current carrying capacity

 

 

 

 

 

 

  • 24 V DC busbars

A

20

20

20

20

20

  • DC link busbars

A

100

200

200

200

200

DC link capacitance

 

 

 

 

 

 

  • Active Line Module

μF

710

1410

1880

2820

3995

  • Drive line-up, max.

μF

20000

20000

20000

20000

20000

Power loss 2)

kW

0.28

0.67

0.95

1.38

2.24

Cooling air requirement

m3/s (ft3/s)

0.016 (0.57)

0.031 (1.09)

0.044 (0.155)

0.144 (5.09)

0.144 (5.09)

Sound pressure level

LpA (1 m)

dB

<60

<65

<60

<73

<73

Line connection

U1, V1, W1

 

Screw-type terminals (X1)

M6 screw studs (X1)

M8 screw studs (X1)

M8 screw studs (X1)

M8 screw studs (X1)

  • Conductor cross-section, max.

mm2

2.5 ... 10

2.5 ... 50

2.5 ... 95, 2 × 35

2.5 ... 120, 2 × 50

2.5 ... 120, 2 × 50

Shield connection

 

Integrated in the connector

See Accessories

See Accessories

See Accessories

See Accessories

PE connection

 

M5 screw

M6 screw

M6 screw

M8 screw

M8 screw

Cable length, max.

Total of all motor cables and DC link

 

 

 

 

 

 

  • Shielded

m (ft)

630 (2067) 3)

630 (2067) 3)

1000 (3281)

1000 (3281)

1000 (3281)

  • Unshielded

m (ft)

850 (2789)

850 (2789)

1500 (4922)

1500 (4922)

1500 (4922)

Degree of protection

 

IP20

IP20

IP20

IP20

IP20

Dimensions

 

 

 

 

 

 

  • Width

mm (in)

100 (3.94)

150 (5.91)

200 (7.87)

300 (11.81)

300 (11.81)

  • Height

mm (in)

380 (14.96)

380 (14.96)

380 (14.96)

380 (14.96)

380 (14.96)

  • With fan 4)

mm (in)

629 (24.76)

629 (24.76)

  • Depth

mm (in)

270 (10.63)

270 (10.63)

270 (10.63)

270 (10.63)

270 (10.63)

Weight, approx.

kg (lb)

7 (15.4)

10 (22.0)

17 (37.5)

23 (50.7)

23 (50.7)

 

1) Higher peak output is possible in combination with the Active Interface Module 6SL3100-0BE25-5AB0 (for operating cycle constraints, see SINAMICS S120 Manual).

2) Power loss of Active Line Module at rated output including losses of 24 V DC electronics power supply.

3) Max. cable lengths in combination with Active Interface Module and Basic Line Filter (Category C3 according to EN 61800‑3).

4) The fan is supplied together with the Active Line Module and must be installed before the Active Line Module is commissioned.

5) Nominal HP ratings are provided for ease of assigning components only. The Line Module outputs are dependent on the Motor Module loading and are to be dimensioned accordingly.

 

Characteristic curves

Overload capability

Duty cycle with previous load

S6 duty cycle with previous load

S6 duty cycle with previous load

55 kW Active Line Module only:

Peak power load duty cycle with previous load
 

Derating characteristics

Output power as a function of ambient temperature
 

Installation altitude

- >1000 ... 4000 m (3281 ... 13124 ft) above sea level
  + Reduction of the output current by 10 % per 1000 m (3281 ft), or
  + Reduction of the ambient temperature by 5 °C (9 °F) per 1000 m (3281 ft)

- >2000 ... 4000 m (6562 ... 13124 ft) above sea level
  + Operation on line supply systems with grounded neutral point, or
  + Operation with an isolating transformer with secondary grounded neutral point
 
(Nguyễn Thảo Trường - http://DienElectric.com theo Siemens)
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